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Exilva Microfibrillated Cellulose & Polyurea: anti-settling & anti-sedimentation because of yield stress

Posted by Mats Hjørnevik on 23. July 2019

Modified polyurea and Exilva Microfibrillated cellulose (MFC) can both be used as rheology modifier in a variety of industries to prevent sedimentation and settling. In this article, I review the ability of the materials to give a yield stress in a waterbased system and, because of that, provide anti-settling & anti-sedimentation behavior. Tune-in on a comparison between these two rheology additives.


Polyurea’s are synthesized polymers that can form a reversible three-dimensional (3D) network consisting of hydrogen bonds. Urea groups have a highly favorable composition to form strong hydrogen bonds with one another and with other components that are able to form hydrogen bonds. At low shear, a system containing a polyurea rheology additive has a high viscosity (or even a yield stress). At high shear, the hydrogen bond network breaks down and the viscosity drops.

Microfibrillated cellulose is a waterbased suspension consisting of long and thin cellulose fibers, called fibrils. At low shear, the fibrils entangle with one another, thus forming a strong three-dimensional network.

 

Exilva microscopy

Figure 1. A microscopy photo of the fibrils of microfibrillated cellulose.


Both Exilva microfibrillated cellulose and polyurea can give a yield stress in waterbased systems and both additives give a shear-thinning rheology.

--> Interested in the concept of yield stress and anti-settling? Read the details here.

Polyurea and Exilva microfibrillated cellulose: anti-sedimentation and anti-settling behavior in a TiO2 dispersion

The viscoelastic properties of paints and coatings can be improved by adding products like polyurea and Exilva microfibrillated cellulose. By transferring the yield stress properties of Exilva MFC or polyurea rheology additives to the paint, you obtain stability against sedimentation and settling. The composition of waterbased titanium dioxide (TiO2) pigment dispersions (model formulations), containing a polyurea rheology additive and Exilva microfibrillated cellulose respectively, is given in Table 1.

Ingredient Function Reference Modified Polyurea Exilva MFC
Water Carrier 110.4 103.7 80.4
Disperbyk-190 Dispersant 63.0 63.0 63.0
BYK-024 Defoamer 6.0 6.0 6.0
Rheology additive Prevent sedimentation 6.7 30.0
Kronos 2310 White TiO2 pigment 420.0 420.0 420.0
Grotan BA 21 Preservative 0.6 0.6 0.6
Total   600.0 600.0 600.0

Table 1. Composition of the titanium dioxide pigment dispersions. The amounts are in grams.


The polyurea product is a commercial state-of-the-art modified polyurea rheology additive that is used to prevent sedimentation and settling in waterbased systems. The polyurea additive is supplied as a solution of 45 % of active material in organic solvent dimethyl sulfoxide.

The MFC rheology additive, Exilva F 01-V, is supplied as a suspension of 10% of MFC in water.

Product Type of Additive Yield Stress (Pa)
Reference No Additive 0.43
Exilva F 01-V Microfibrillated Cellulose 2.90
Commercial modified polyurea Dissolved Urea Polymer 0.66

Table 2. Yield stress values of the TiO2 pigment dispersions containing 0.5% active rheology additive.


Table 2 shows the yield stress values of the TiO2 pigment dispersions containing Exilva F 01-V and the modified polyurea rheology additive. Exilva gives a higher yield stress compared to the polyurea product at the same active dosage. The big difference in yield stress implies that less Exilva can be used, compared to modified urea, to obtain the same degree of stability against sedimentation and settling.

Both technologies are based on a reversible three-dimensional (3D) network that is built-up and broken down, depending on the amount of shear applied. The high efficiency of the MFC product results from the entanglements of the cellulose fibrils, giving a strong physical network, Figure 1. A higher yield stress gives better anti-sedimentation and anti-settling properties.

Modified Polyurea Exilva Microfibrillated cellulose
Similarities

Forms strong and reversible 3D network

Forms strong and reversible 3D network

Gives strong shear-thinning behavior Gives strong shear-thinning behavior
Provides yield stress Provides yield stress
Resistant against microorganisms Resistant against microorganisms
Differences
Dissolved polymer Insoluble cellulose fibrils
Based on hydrogen bonding based on entanglements
Supplied as solution in organic solvent Supplied as suspension in water
Not bio-based 100% bio-based

Table 3. Some similarities and differences when comparing polyurea rheology additives
and microfibrillated cellulose.


How can I add Exilva microfibrillated cellulose to test yield stress and anti-sedimentation/anti-settling?

Exilva microfibrillated cellulose is used in a wide range of applications. For paint producers, the optimal moment to add MFC is in the grinding step. When ensuring dispersion, by utilizing the strong shear forces in the grinding step, you will succeed in incorporating the yield stress properties of Exilva into your paint. For other application areas, in which polyurea rheology additives are used today, the important thing to remember is that Exilva microfibrillated cellulose should be dispersed by applying substantial shear forces.

Read up on proper dispersion of Exilva microfibrillated cellulose and request your free sample of Exilva today: 

Order your free sample of Exilva MFC here

Mats Hjørnevik

Mats Hjørnevik

Mats Hjørnevik has eight years’ experience working on microfibrillated cellulose. As the marketing manager of the Exilva products from Borregaard, he works closely on introducing the concept of microfibrillated cellulose to the market. Mats has a M.Sc. in international marketing and experience from international locations.

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